SJN series three effect energy-saving concentratorcharacteristic
1. According to the SJN-1000 model, it can save approximately 5000 tons of steam and hundreds of thousands of tons of cooling water per year, reducing costs by approximately 200000 yuan.
2. It adopts a natural circulation method with external heating and negative pressure evaporation, which has a fast evaporation speed, a high concentration ratio, and can reach 1.4, without the need for an open pot to collect the paste.
3. The three effect energy-saving concentrator adopts simultaneous evaporation of three effects, and the secondary steam is repeatedly used, reducing energy consumption by about 70% compared to single effect. In less than a year, the full investment of the three effect energy-saving concentrator can be recovered from the energy-saving cost.
4. Multi functional operation features:
① Can recycle about 80% of alcohol concentration and can automatically feed in and out
② It can be made into a paste at once, starting from the first effect feed, passing through the second effect, and coming out from the third effect.
5. The three effect energy-saving concentrator has a special structure, and the concentrated material has a strong taste and uniform paste quality. The materials can be concentrated without foam in the sealing, which is not easy to run out, reduce pollution, not easy to coke, and easy to clean. Open the upper and lower covers of the heater to clean, and save labor. One person can operate.
6. The three effect energy-saving concentrator is made of stainless steel, which fully complies with the requirements of the Medical and Food Hygiene Law and meets GMP standards.
7. The outside of the heater and evaporator includes an insulation layer, which is made of stainless steel frosted board, and the rest of the outer surface is treated with matte finish.
8. This concentrator is designed, manufactured, and inspected strictly in accordance with the "External Heating Three Effect Evaporator for Traditional Chinese Medicine" (GB155773-1995), and meets the requirements of the relevant equipment provisions in the Good Manufacturing Practice (GMP) of the Ministry of Health. The parts in contact with the material are made of SUS304 or SUS316L stainless steel.
9. The heating chamber tubes, condenser tubes, and intermediate connecting pipes are all polished with ISO standard internal and external mirrors to ensure smooth material flow and no blockage, and there is no coking or blockage in the heating chamber Reduce scaling and cleaning frequency to improve production efficiency.
10. Each heating chamber and evaporator chamber has rounded corners and no dead corners on the surface, and the welds are polished to Ra less than or equal to 0.45um. Especially, the LI position and orientation of the evaporator chamber material inlet are strictly calculated. After centrifugal rotation and cutting into the evaporator chamber, the material in the LT evaporation cycle spirals down along the surface of the evaporator chamber without gravity settling, thereby ensuring the improvement of evaporation capacity.
11. Adopting external heating natural circulation and negative pressure evaporation methods, it has fast evaporation speed, high concentration ratio, and sealed paste collection.
12. This concentrator adopts single effect simultaneous evaporation, and the secondary steam is reused repeatedly, which saves both boiler investment and energy consumption. Compared with other concentrators, the energy consumption is reduced by 70%, and the entire investment of this concentrator can be recovered from energy-saving costs in less than a year (compared with single effect).
13. Multi functional operation features:
(1) It can recycle alcohol with a concentration of around 80 degrees Celsius.
(2) Only effective can concentrate and grow different materials.
(3) One effect, two effect, three effect, and one effect can be repeatedly combined into a pot to obtain paste.
(4) It can be concentrated intermittently or continuously.
(5) It can be produced in one go, starting from the first effect feed, and then passing through the second and first effects to form a paste.
14. The materials of this concentrator are concentrated without foam in the seal, which is not easy to escape and reduce pollution. The materials are concentrated on the same day. Not prone to coking, easy to clean Open the heater cover to clean And save labor, one person can operate it.
SJN series three effect energy-saving concentratorTechnical parameters:
Series model |
SJN-500B |
SJN-1000B |
SJN-1500B |
SJN-2000B |
SJN-5000B |
SJN-8000B |
|
Maximum evaporation rate Kg/h |
600 |
1200 |
1700 |
2300 |
5500 |
8800 |
|
Steam consumption Kg/h |
200 |
350 |
500 |
650 |
1500 |
2700 |
|
Dimensions m |
3×5×1.3 |
3.3×6.5×1.5 |
3.5×7×1.7 |
4×7.5×2 |
4.5×8×2 |
5×9×2.5 |
|
Water consumption T/h |
5 |
10 |
13 |
15 |
25 |
40 |
|
Evaporation temperature ℃ |
One effect |
85 |
Vacuum degree (Mpa) |
One effect |
0.04 |
||
Second effect |
75 |
Second effect |
0.06 |
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Three Way |
65 |
Three Way |
0.08 |
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Steam pressure Mpa |
0.05~0.09 |
Concentrated specific gravity |
1.25~1.4 |